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Nozzle Filling Compound

Name: Nozzle Filling Compound
Brand: BADAYA MINERALS
Price: 14000 INR
Availability: InStock

Price 14000 INR/ Metric Ton

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MOQ : 5 Metric Tons

Nozzle Filling Compound Specification

Hardness (%)
Above 98%

Usage & Applications
Steel casting nozzles, tundishes, ladles

Surface Finish
Smooth granular finish

Purity(%)
>98%

Water Absorption
Nil

Density
2.45 Gram per cubic centimeter(g/cm3)

Form
Granular or Powdered

Chemical Composition
Quartz, Carbon, Minor Binders

Melting Point
1250C - 1380C

Application
Used as an insulation lining in steel-making tundish nozzles for preventing steel leakages

Product Type
Nozzle Filling Compound

Types of Refractories
Acidic Refractory

Shape
Granular/Powder

Porosity
10-18%

Dimensional Stability
Stable up to application temperature

Strength
High hot strength and erosion resistance

Specific Gravity
2.15 - 2.35

Thermal Conductivity
Low

Color
Black/Grey

Shelf Life
12 months when stored in dry conditions

PH Value
Neutral to slightly acidic (6.0-7.0)

Particle Shape
Sub-angular/spherical

Packaging
Packed in moisture-proof HDPE bags

Free Flowing
Yes

Compatibility
Suitable for all grades of steel

Loss on Ignition
Less than 2%

Expansion on Heating
Negligible

Refractoriness Under Load (RUL)
1250°C - 1350°C

Grain Size
0.5 mm - 4 mm

Moisture Content
Less than 1%

Apparent Porosity
Less than 18%

Nozzle Filling Compound Trade Information

Minimum Order Quantity
5 Metric Tons

FOB Port
Jaipur

Supply Ability
10000 Metric Tons Per Month

Delivery Time
2-3 Days

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
Western Europe, Eastern Europe, Central America, Middle East, South America, Asia, North America, Australia, Africa

Main Domestic Market
All India

About Nozzle Filling Compound

Nozzle filling compound is a free flowing refractory compound used in ladle sliding gate.It must have enough refractoriness to prevent particle sintering at high temperatures and maintain good flow-ability.

Engineered for Steel-Making Precision

Nozzle Filling Compound is specifically formulated for use in steel casting nozzles and tundishes. Its sub-angular to spherical particles and smooth granular finish provide excellent flowability, while its stable structure up to 1350C ensures operational reliability. With a neutral to slightly acidic pH and high strength, this compound is compatible with all steel grades, making it a versatile solution for insulation lining and leakage prevention.

Consistent Quality and Safe Storage

Ensuring utmost purity and minimal ignition loss, this compound is packed in moisture-proof HDPE bags that preserve its quality for up to 12 months if stored dry. With negligible water absorption and density of 2.45 g/cm3, users benefit from a product that maintains its granular integrity without clumping or degradation, providing consistency for every use.

FAQ's of Nozzle Filling Compound:

Q: How is Nozzle Filling Compound applied in steel-making processes?

A: Nozzle Filling Compound is poured into steel casting nozzles, tundishes, or ladles to form an insulating lining. Its free-flowing granular or powdered form ensures easy application and optimal filling, preventing steel leakages and ensuring operational efficiency during casting.

Q: What benefits does this compound offer in terms of performance and durability?

A: With high hot strength, above 98% hardness, and superior erosion resistance, the compound maintains dimensional stability and smooth surface finish even at elevated temperatures up to 1350C. Its low porosity and moisture content further enhance its durability and lifespan.

Q: When should the Nozzle Filling Compound be replaced or replenished?

A: It is recommended to replace or replenish the compound with each operation or whenever tundish or nozzle linings show signs of degradation. Regular inspection ensures continued protection against steel leakages and maintains effective insulation.

Q: Where can this product be used within a steel production facility?

A: Nozzle Filling Compound is ideal for use in steel casting nozzles, tundishes, and ladles, serving as a lining material to prevent steel leaks. It is suitable for use in various steel manufacturing environments across India and can be applied by manufacturers, traders, or exporters.

Q: What makes this compound compatible with all grades of steel?

A: Its neutral to slightly acidic pH (6.0-7.0) and chemically stable composition of quartz and carbon make it suitable for all steel grades. It does not react adversely with molten steel, ensuring integrity and compatibility during the casting process.

Q: How should the compound be stored for maximum shelf life?

A: For optimal longevity, store the Nozzle Filling Compound in its original HDPE, moisture-proof packaging, in a cool, dry area. Proper storage extends the product's shelf life up to 12 months without compromising quality.

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